Services and Capacities

SERVICES AND CAPACITIES

SERVICES

Mercier is a reference in the design and manufacture of machinery and capital goods of different dimensions for all types of industries.

We manufacture and design under strict quality and energy efficiency standards. Energy saving and sustainability are part of all our actions.

Design and manufacture of equipment for the a , developing complete equipment and stages in most phases of the process.
Manufacture of mechanical equipment or complete machinery according to customer requirements.
Design, calculation and manufacture of pressure equipment.
Manufacture of spare parts for the maintenance of industrial plants.
Repair, maintenance, assembly and supervision services
Industrial Energy Efficiency Consultancy.

At MERCIER we attend to all projects, both large and small.

FACILITIES

MERCIER, COMMITTED TO INDUSTRIAL PROGRESS

On a surface area of 40,000 m2, of which 12,000 m2 make up the workshops and offices, there are 9 halls for mechanisation, welded equipment construction, assembly and warehouses, all of which are equipped with 2/3 overhead cranes with a hook height of up to 9.5 m and a load capacity of 35 tons.

The halls of our facilities have sufficient height and surface area to allow the use of mobile lifting equipment.

Total area: 40.000 m2

Warehouse and services area: 12.000 m2

Office and service area: 3.000 m2

ENGINEERING

WE HAVE AN ENGINEERING DEPARTMENT WITH MECHANICAL, CHEMICAL, ELECTRONIC, WELDING PROCESS AND DESIGN ENGINEERS, TO MEET ANY ORDER WITH GUARANTEE.

The technical office is a fundamental pillar, carrying out 4 main tasks:

R&D&I and equipment improvement.
Design and manufacturing management.
Project management.
Supervision of assembly and commissioning at the customer’s plant.

We use world-class tools such as :

WELDING

IN MERCIER’S WELDING SECTION, QUALIFIED PERSONNEL AND SUFFICIENT TECHNICAL RESOURCES ARE AVAILABLE TO TACKLE CAPITAL GOODS MANUFACTURING PROJECTS OF ALL SIZES.

Resources and Machinery available in this section:

High definition cutting table up to 20 mm KOIKE plasma CNC 6000 x 3000 usable cut.
HAEUSLER bending cylinders 3.000 x 42 mm
Automatic welding column ESAB 1200 A, up to diameter 6000 mm and weight 50 T
Over 15 portable TIG, MIG/MAG and MMA welding machines
Lifting equipment, 11 overhead cranes up to 25 Tm.
Modular stabilising/distensioning furnaces, max. dimensions 4.000 x 4.000 x 25.000 mm
Shot blasting installations
Painting facilities

MACHINING

IN MERCIER’S MACHINING SECTION, QUALIFIED PERSONNEL AND TECHNICAL RESOURCES ARE AVAILABLE TO TACKLE CAPITAL GOODS MANUFACTURING PROJECTS OF ALL SIZES.

The productive means available are:

Drills

Bridge drilling machine MERCIER 2.500x2.000 mm. stroke, with CNC 3 axes FAGOR
Bridge drilling machine MERCIER 2.000x2.000 mm. stroke, with CNC 3 axes FAGOR
2 IBARMIA 30 drills, with 3-axis CNC FAGOR

Milling machines

CNC boring machine with movable column, 12,000 x 3,000 m. Ram = 1,250 mm. Ram = 1.250 mm.
CNC boring-milling machine with mobile column, 6,000 x 2,500 m. Ram = 1,250 mm.
SACEM mobile column boring machine with 130 mm. spindle, 7,600 x 2,500 mm. travel, with CNC 3-axis HEIDENHAIN
UNION fixed column boring machine with 125 mm. spindle, 3,000x2,800 mm. travel, with CNC 4-axis HEIDENHAIN
CNC milling machine CORREA of 3.000x1.000 mm. of travel.
HEID bridge milling machine of 3,600x1,200x1,000 mm. of travel, with CNC 3 axes BOSCH

Lathes

Vertical lathe 3C3 of 2,800 mm. Ø useful and 1,200 mm. of height
Vertical CNC lathe TOKAPHO of 3,260 mm. Ø useful and 1,600 mm. of Height (with dimension display)
SCHIESS vertical lathe of 2,200 mm. Ø useful and 1,500 mm. height (with dimension display)
HERYLIGENSTAEDT horizontal lathe of 1,720 mm. on bench and 10,500 mm. length between points.
Automatic carver Modul of Ø max. 2.300 mm
Automatic carver Modul of Ø max. 2.700 mm.
WORDA head lathe Ø 4.750 x 8.000 mm. and Ømax. 8,400 x 1,500 mm.

Bridge Cranes

Means of lifting, 5 overhead cranes of 25 + 5 Tm

ASSEMBLY AND TESTING (QUALITY)

Mercier’s quality management system according to ISO 9001:2008 is approved by Lloyd’s Register Quality Assurance since 1998.

Since 2013 we have been certified according to EN-ISO 3834-PART.2 by Bureau Veritas for the complete welding process carried out in accordance with current standards.

APPROVED ACCORDING TO ISO 9001:2008 SINCE 1998 AND ACCORDING TO EN-ISO 3834-PART.2 SINCE 2013

Measuring and inspection equipment

Ultrasound equipment (Sonatest:250 Sitescan and Sonagage II)
Magnetic particle testing equipment (Magnaflux KH 20 and Magnaflux Y6 yoke).
Fixed and portable hardness testers HRc. HB and HV
HV Microdurometer
Portable roughness meter Ra and Rz
Universal testing machine 20 Tm.
Charpy Pendulum
Radiographic bunker 3,200 x 6,200 x 2,700 mm
FARO arm for dimensional control up to 3 meters.
Chemical element analyzer by spectrophotometry.
Metallographic tests

MERCIER's Quality Department Team

Quality Director. - Level III END (TÜV EN473 and SNT-TC-IA).
Technician-Inspector - Level II END (TÜV EN473 and SNT-TC-IA).
Five level II penetrating liquid technicians (EN473 and SNT-TC-IA).
Two level II technicians – Magnetic particles (EN473 and SNT-TC-IA).
Two level II technicians – Visual inspection (TÜV).
European welding engineer
Welders certified according to EN-287 and ASME-IX
International welding inspector at standard level

Design standards and codes

EN, ASME, DIN, UNE, AFNOR..

Design codes

CODAP, AD Merkblatter, ASME, EN, DESP.

LOGISTICS

Supervision at destination

We provide our customers with engineers and technicians specialised in assembly and commissioning at the final destination, in order to obtain the maximum possible efficiency.

As important is the design and manufacturing stage under strict quality and energy efficiency standards, as the commissioning and after-sales service of each project.